Product:
Precast Tilt Panel Blast Walls

Location:
Port Hedland, WA

Client:
BGC Contracting

Completion Date:
January 2015 - March 2015

Value:
$0.8 Million

ROY HILL PACKAGE 3 TRANSFORMER BLAST WALLS

The Roy Hill Project is a 55 million tonne per annum (Mtpa) iron ore mining, rail and port project being developed in West Australia's Pilbara region. 

The Project will consist of:

          - Mining operation for 55Mtpa hematite iron ore;
          - Crushing, screening and processing lump and fines products;
          - Stockpiling and train loading;
          - A 344km standard gauge, single line, dedicated heavy-haul railway from the mine site to Port Hedland; and
          - Port facility located at Port Hedland for receiving, stockpiling, screening.

Lead contractor Samsung C&T awarded the Package 3 contract valued at $420 million to BGC Contracting. This package involved all the civil earthworks, concrete works and general infrastructure of the port component of the project, located in Port Hedland. As a leading Western Australian based precaster with a strong working relationship with BGC, we collaborated from design stage until delivery of the precast walls, successfully completing 9 compounds (approximately 100 panels) in a little over two and half months.   

Initially designed as insitu walls, Dallcon helped eliminate the immense task of constructing these compounds with this method, by providing a more efficient and stronger option - precast tilt panels. Project requirements included;

          - 300mm thick panels (steel finish moulds fabricated in-house)
          - 50MPa concrete project specified mix
          - Various cast-in connections (grout tubes and ferrules)
          - Galvanised connection brackets
          - Stringent company and project quality standards

 All product was manufactured transported to site using our own fleet of equipment.

 

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